AFMS that conduct factory acceptance tests (FAC) on all builds and materials before shipping play a crucial role in ensuring the quality, performance, and compliance of air filtration systems. These tests are conducted to verify that the equipment and ducting meet the specified requirements and can withstand the operational pressures they will encounter in their intended environments.
The factory acceptance test process typically includes the following steps:
Pressure Testing Steps
Verification of Build Quality:
During the FAC, the AFMS inspects the equipment and ducting to ensure that they are constructed according to the specified design and industry standards. This includes checking for proper assembly, structural integrity, and adherence to relevant manufacturing guidelines.
Pressure Testing:
One essential aspect of the FAC is pressure testing. The equipment and ducting are subjected to specific pressure levels, typically up to 200Pa, to simulate the operating conditions they will experience. This test evaluates their ability to maintain structural integrity, prevent leaks, and withstand the intended pressure differentials without compromising performance.
Performance Testing:
In addition to pressure testing, the FAC may include performance testing to assess the functionality and efficiency of the air filtration system. This can involve measuring airflow rates, filter efficiency, and pressure drop across the filters to ensure that the system is operating within the desired parameters.
Compliance Verification:
AFMS conducting FAC also verify compliance with relevant standards and regulations. This includes ensuring that the equipment and ducting meet industry-specific requirements, such as those outlined by organizations like the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) or specific regulatory bodies.
Documentation and Reporting:
Throughout the FAC process, detailed documentation and reporting are maintained. This includes records of the test results, any deviations or issues identified, and the actions taken to address them. This documentation provides a comprehensive record of the FAC, demonstrating compliance with quality standards and facilitating traceability.
Verification of Build Quality:
During the FAC, the AFMS inspects the equipment and ducting to ensure that they are constructed according to the specified design and industry standards. This includes checking for proper assembly, structural integrity, and adherence to relevant manufacturing guidelines.
VERIFICATION OF BUILD QUALITY:
During the FAC, the AFMS inspects the equipment and ducting to ensure that they are constructed according to the specified design and industry standards. This includes checking for proper assembly, structural integrity, and adherence to relevant manufacturing guidelines.
PRESSURE TESTING:
One essential aspect of the FAC is pressure testing. The equipment and ducting are subjected to specific pressure levels, typically up to 200Pa, to simulate the operating conditions they will experience. This test evaluates their ability to maintain structural integrity, prevent leaks, and withstand the intended pressure differentials without compromising performance.
PERFORMANCE TESTING:
In addition to pressure testing, the FAC may include performance testing to assess the functionality and efficiency of the air filtration system. This can involve measuring airflow rates, filter efficiency, and pressure drop across the filters to ensure that the system is operating within the desired parameters.
COMPLIANCE VERIFICATION:
AFMS conducting FAC also verify compliance with relevant standards and regulations. This includes ensuring that the equipment and ducting meet industry-specific requirements, such as those outlined by organizations like the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) or specific regulatory bodies.
DOCUMENTATION AND REPORTING:
Throughout the FAC process, detailed documentation and reporting are maintained. This includes records of the test results, any deviations or issues identified, and the actions taken to address them. This documentation provides a comprehensive record of the FAC, demonstrating compliance with quality standards and facilitating traceability.
VERIFICATION OF BUILD QUALITY:
During the FAC, the AFMS inspects the equipment and ducting to ensure that they are constructed according to the specified design and industry standards. This includes checking for proper assembly, structural integrity, and adherence to relevant manufacturing guidelines.
By conducting factory acceptance tests, AFMS help ensure that the air filtration systems leaving the factory meet the specified requirements and are ready for installation and operation in their intended environments. These tests mitigate the risk of potential issues, such as leaks or structural weaknesses, being discovered only after the system is in place. Additionally, performing pressure testing up to 200Pa allows for a robust evaluation of the system's integrity under operational conditions. AFMS also includes videos of successful pressure testing to the client to show transparency
Factory acceptance tests offer confidence to customers that the air filtration systems they receive have undergone rigorous testing and meet the necessary quality standards. These tests contribute to the overall reliability, performance, and longevity of the air filtration system, providing peace of mind and ensuring a smooth installation and operational experience for the end-users.
